Showing posts with label Scary Sharp. Show all posts
Showing posts with label Scary Sharp. Show all posts

Sunday, May 2, 2010

The Grimsdale Method, part 3

(Go back to part 2)

After posting this to the UK Workshop Hand Tools forum, there was some good discussion of stropping, split into several categories: strop on your palm,  strop on bare leather, and strop on leather charged with buffing compound. I've also seen people mention stropping on wood with compound.

The non-palm stroppers thought the palm-stroppers were crazy, while the latter said they'd done it for decades without injury. Once again we see the variety of methods and strongly held beliefs, all managing to get the job done.

Paul Chapman posted his setup, using leather glued to a piece of MDF with jeweler's rouge and a dab of Vaseline. This is similar to what Charles Hayward mentions in The Junior Woodworker (don't let the title fool you, though it was written for boys in the 50's, "junior" really means skill level, not age). After sharpening a plane iron, Hayward says the iron can be stropped on leather dressed with emery powder and oil. Bernard Jones' The Complete Woodworker, from the 20's, mentions using crocus powder and tallow.

(As an aside, Joel Moskowitz's footnotes in The Joiner and Cabinet Maker point out that sharpening is little covered by early woodworking texts, it was such an assumed skill, and this anonymous text from the mid-1800's is one of the few to describe it. Though there's no mention of stropping, it does mention that some shops would not allow a grindstone to be seen on the premises, controversy even then!)

Paul said he strops by pulling the blade held in a honing guide back across the leather bevel down several times. Then he removes it from the guide and repeats on the face, held down dead flat.

I gave this method a quick try free-hand using a scrap of leather and a stick of red rouge buffing compound I had lying around. I experimented a bit with pressure; too much pressure on the spongy surface is liable to dull the fine edge.

Light-to-moderate pressure produced excellent results. Where before the edges I had thought were sharp could take a few hairs off my arm or leg, the rouge-stropped edge took them all off in a clean sweep. Wow!


My initial test setup. The rouge stick was part of a Craftsman buffing pack.

I had seen green rouge (chromium oxide) over at Tools For Working Wood. Since I was ordering some other items, I added a stick. Ordered Wednesday night, it arrived Friday afternoon (it helps to live just a 6 hour drive from NYC!). A little research shows that where jewelers rouge (red rouge) is for precious metals like silver and gold, green rouge is for iron and steel.

While I was waiting, I reviewed Nick Engler's article "Very Scary Sharp" in Hand Tool Essentials. He recommends stropping with green rouge as the secret ingredient to any sharpening method. He does it free-hand. I also found Derek Cohen's excellent article Stropping with Green Rouge Versus Diamond Paste. He uses baby oil on the strop (the purpose of the lubricants is to keep the leather supple). It's worth reading.

I also found that "crappy" old oilstone I had tried before. Turns out it's a Norton 1B8 combination, coarse crystolon and fine India. Ummmm...why was Norton India bad before but good now? Can't blame the tool here, this was clearly a case of user error. It's instructive to see why I had poor results before. The coarse side was unused; the fine side had an ugly residue of old 3-in-1 oil. So it looks like I was using too fine a starting grit, and probably not using enough oil. I cleaned it up and used it for the remainder of this test. Worked just fine! Technique counts.


Norton 1B8 returned to use.

When the green rouge arrived I made up a strop block on rubber feet, using MDF and some old leather I had gotten for some Boy Scout project. A sharp crosscut saw works very well on MDF, and a stropped chisel makes a superb leather cutter. I glued the leather smooth side down with rubber cement (this is hard belt leather, so the rough flesh side is actually pretty smooth). The chisel I sharpened was another from my flea market collection with a chipped edge, so I started it on the coarse side of the combination stone, then the fine, then the Arkansas. Ready for stropping.


Carefully drawing the chisel back with bevel held at consistent angle for 5-10 strokes.


Drawing back on the face held dead flat.


Using the chisel as a paper cutter. Clean slicing!

I actually spent nearly an hour practicing with the strop and slicing up paper, it was so fascinating. I also used the strop on some chisels that were getting close to needing sharpening. It was able to bring them to paper-cutter in 30 seconds, as Derek had said.

At this point, I'm not able to tell if there's any difference between the red or the green. They both produced edges fine enough to slice paper edge-on and pare smooth end-grain shavings. Since green is intended for hard metals and red for soft, I'll go with the green. What is clear, though, is that careful stropping with one or the other is a worthwhile step.

As a novice woodworker, I can see the evolutionary steps in developing my sharpening skills, each one producing progressively sharper results in less time:
  • Chris Schwarz's article Sharpening Plane Irons (also in Hand Tool Essentials). This led me to order the DMT Duo-Sharp stones and a jig. As the first step, this allowed me to get my planes into a usable state. Reproducing the edge took a while though, mostly due to trying to get the jig back to the same angle. Deneb Puchalski's stone holder with built-in blade-setting stops helped.
  • Mike Dunbar's article Sensible Sharpening in the April, 2007 issue of Popular Woodworking. This got me away from the jig, shifting over to sandpaper on glass and side-to-side motion.
  • Jacob Butler's convex bevel. This took me back to the traditional stones.
  • Paul Chapman's rouge stropping.
The end result is this simple recipe:
  1. Pick starting stone based on condition of tool: coarse, medium, or fine India, or hard Arkansas. Do the next two steps for each stone in sequence, about 30 seconds each (coarse work on a damaged tool may take 5-10 minutes).
  2. Free-hand sharpen the bevel side using vigorous but controlled convex-bevel motion until a burr rises all the way across the edge.
  3. Sharpen the face side, running it up and down the side of the stone, keeping it dead flat. The burr will turn into a wire edge or flap and may come off at any point.
  4. Strop the bevel side, drawing back carefully, for 5-10 strokes on strop block with green rouge.
  5. Strop the face side, drawing back with it held dead flat, for 5-10 strokes.
For initial sharpening of a dull but undamaged blade, this takes about 5 minutes. For regular maintenance of a sharp blade, just 1 or 2 minutes. A heavily damaged blade may require 10-15 minutes of pre-work on 80-grit sandpaper on glass.

This method has its strong detractors. Everyone has their own preferences based on what they've been exposed to in their training and experience. If you're already satisfied with your sharpening method, there's no reason to change. There are plenty of ways to get the job done. But if like me, you're a novice searching for a fast, simple, effective method, this is worth considering.

Recommended Books
Hand Tool Essentials: Refine Your Power Tool Projects with Hand Tool Techniques (Popular Woodworking)

Saturday, October 24, 2009

My Roubo, part 3

(Go back to part 2)


Cutting the leg timbers in half. I knew I was keeping all those empty kitty litter containers around for something! A stack of them made a fine cutoff support.


Gang chamfering the foot end of the legs.


First method for sawing out the timber-frame-sized tenon cheeks at the top end of the legs.


Second method, since they were short enough. This turned out to be easier, better angle to see the saw exit so I didn't over-cut.


All four legs sized and tenoned, along with the slot in the foot of the leg that will be front left. This is for the leg vise. German bench screw is on order from Woodcraft.


Plowing the groove in the underside of the top for the sliding deadman using a Stanley 45. First time I've used it, so I sharpened up the plow blade with Mike Dunbar's "scary sharp/sensible sharpening" sandpaper system.

A brief digression: Sharpening is a big barrier for people trying to use hand tools; it was for me. It looks time-consuming and troublesome, bringing work to a halt. Dunbar calls it a gateway skill, opening up the hand-tool arena, because hand tools need to be really sharp to be usable. His system just works, no jigs, no messing around, 5-10 minutes to take a tool from flea market condition to razor sharp. Like any hand-tool skill, it takes a little practice, but not much, and you're back to doing what you want to do, working the wood.

To get set up, I ordered one roll each of  PSA sandpaper in 80, 120, and 320 grits, and several 5-sheet packs each of  wet-dry sandpaper in 600, 1000, and 1500 grits from Klingspor. I found tempered plate glass shelf pieces at Home Depot in the shelving section, a 36" piece for my dedicated sharpening station, and a 24" piece for carrying in a yet-to-be-built tool chest. Mike's original video used a 36" glass plate; in later articles he switched to aluminum plates due to the risk of breakage; I've seen people mention using MDF, Corian, and marble, as long as it's flat and stable.


The 45 did a great job, except that the skate left several inches undone at each end, and it bottomed out about 1/8" short of the required 1" depth. So I brought out the chisels and the number 71 router plane, extending its cutter past the normal depth adjustment. It was a little chattery, but worked quite well.


Final chopping at the ends. I didn't have a 5/8" mortising chisel, so I made do with a 3/8".

(Continue to part 4)