Showing posts with label Lie-Nielsen. Show all posts
Showing posts with label Lie-Nielsen. Show all posts

Saturday, December 23, 2017

Acknowledgements And References


I like to give credit where credit is due. These are the acknowledgements and references for the information in my book, Hand Tool Basics.

I'm a self-taught woodworker. That really means I had many teachers, the many live demonstrators and authors of books, videos, and magazine, online forum, mailing list, and website articles who have provided useful information.

Use the information I provide as a starting point. There's plenty more than what I cover; woodworking is a global activity with centuries of history, creating an infinite variety of techniques. I hope that I'll give you the skills and knowledge to be able to assess and incorporate any new information you find.

In general, the tools and methods I show in the book follow American and English woodworking styles. Continental European and Asian styles share many of the same techniques, but there are some differences in the tools. Where information is available, I strive to show historically accurate methods. In general it's safe to assume everything I show has at least 100 years of history. Some things have 2 or 3 hundred. Dovetails date back to the ancient Egyptians.

We are but the custodians of knowledge, passing it on to the next generation.

Acknowledgements

Below is the list of my teachers, in roughly chronological order. These are my primary references. They offer a range of perspectives that don't always agree with each other but still manage to get the job done, showing that it's worthwhile to look at the variety of techniques available.

If you'd like further information on any of the topics I cover in the book, I highly recommend seeking out their work, or even better, a chance to spend time with them in classes or demos. It's always good to have an opportunity to watch someone closeup and drink in the details. Just one new detail about an otherwise familiar technique can make it worthwhile.

My memberships in the Society of American Period Furniture Makers (SAPFM) and the Guild of New Hampshire Woodworkers (GNHW), as well as the Lie-Nielsen Open Houses and Hand Tool Events, have given me a number of opportunities to meet and watch some of them.

Don Weber: Don's cover story in the April, 2004 issue of Popular Woodworking is what set me off down this path. He built a table from a log using nothing but hand tools. I was absolutely enthralled. It took me a few years of fumbling around to gain traction, until I started following…

Christopher Schwarz: As the editor of Popular Woodworking, it was Chris' articles on hand tools that put me on the road to success, in particular his articles on sharpening and planing. His books and videos form the core of my woodworking library. He went on to found Lost Art Press, where he continues to publish excellent books and videos on hand tool woodworking. He changed my woodworking forever, and gave me the knowledge to start appreciating other teachers, like…

Roy Underhill: When I first saw Roy's PBS show The Woodwright's Shop, long before I knew anything about hand tools, I thought this guy was bouncing off the walls like a superball shot from a cannon. But once I started learning, I realized every episode was crammed with a breathtaking amount of pure gold. His books and DVDs are another core component of my library. While I'll never be the showman he is and be able to do a half-hour video in one take, I've taken a number of cues from his show in my instructional format.

Philip C. Lowe: I've been following Phil's articles for as long as I have Chris Schwarz's. He's what I call a museum-class woodworker, because when museums need to restore or reproduce a finely detailed period furniture piece, he's at the top of the list. He ran the furniture-making program at Boston's North Bennet St. School for 5 years before starting his own Furniture Institute of Massachusetts, and is the winner of the SAPFM 2005 Cartouche Award. I got to know him when he gave a series of live demonstrations to SAPFM members on building several magnificent furniture pieces.

Michael Dunbar: Mike ran the Windsor Institute in New Hampshire, where he taught chairmaking. He's published a number of articles in Popular Woodworking. He takes a very no-nonsense attitude, as exemplified by his "Sensible Sharpening" method of sandpaper on flat substrate. His repeated frustration at having students show up to classes with basic tools they didn't know how to sharpen or use was what led me to start teaching. My goal was to provide that basic knowledge so people could get on with the more advanced topics of the specialized classes offered by others.

Charles H. Hayward: One of Chris Schwarz's heroes, Hayward was editor and "one-man publishing phenomenon" of The Woodworker from 1936 to 1966. He wrote a number of practical books that are simply spectacular. Anything you can find by him, don't hesitate, just get it! In fact, Chris has since anthologized several volumes of his writings from The Woodworker.

Robert Wearing: Wearing, another of Schwarz's heroes and an acquaintance of Hayward in Hayward's later years, wrote an excellent book that has been re-released by Lost Art Press. This was the source of the three classes of saw cuts terminology.

Bernard E. Jones: Jones wrote two encyclopedic books in the 1910's-20's which have been reprinted several times, one of which is now available from Popular Woodworking.

Garrett Hack: Garrett is a professional woodworker and author in Vermont. I've always loved his designs. He's a master of unique stylistic details done with hand tools.

Jim Kingshott: Kingshott was a British woodworker who put out several outstanding books and videos in the 1990's. He's like your favorite uncle. But of course, Bob's your uncle!

Adam Cherubini: Adam's "Arts And Mysteries" column in Popular Woodworking was a huge influence on my work. With his emphasis on 18th-century work, he showed me I could do everything by hand starting from the raw lumber, and taught me how to use wooden handplanes.

Patrick Leach: Patrick is one of the Internet's premier antique tool sellers, with everything from $20 user planes to $10,000 collector's items. He's partly responsible for the unusually large number of chisels you see on my tool wall; his house is dangerously close to mine. But he's also the definitive reference for information on antique Stanley tools. His website www.Supertool.com is encyclopedic, covering the entire line from the late 1800's through the first half of the 20th century.

Pete Taran: Like Patrick, Pete is another encyclopedic source of antique tool information, this time on saws at www.VintageSaw.com.

Erik Von Sneidern: And like Pete, Erik is another antique saw specialist, focusing exclusively on Disston saws at his Disstonian Institute, www.DisstonionInstitute.com.

Aldren A. Watson: Watson was a professional woodworker, author, and illustrator in Vermont.

Lie-Nielsen Staff: YouTube videos from founder Thomas Lie-Nielsen and demonstrators like Deneb Pulchalski, along with live demonstrations at their Hand Tool Events, cover a great deal about how to use and maintain their tools. I think this educational component is an important part of the company's success, completing the connection with their customers.

Alan Breed: Al is another museum-class woodworker. He's the guy high-end auction houses call when they want a reproduction of an antique that's on the block for millions of dollars, so the sellers will have something to fill the empty spot. He runs the The Breed School in New Hampshire, and is the winner of the SAPFM 2012 Cartouche Award. For a number of years, he's been incredibly generous sharing his time and knowledge in a series of live demonstrations to the GNHW Period Furniture Group on building period pieces.

Paul Sellers: Paul is a British woodworker who put out an excellent book and DVD series. He used to run New Legacy School of Woodworking in Penrhyn Castle, North Wales, possibly one of the coolest school venues around. He's another very no-nonsense guy, attempting to demystify the craft and bring it to the masses without complicated methods.

Christian Becksvoort: Christian is a professional woodworker and magazine author in Maine who specializes in hand tool work.

Peter Galbert: Peter is a professional chair maker in Massachusetts. He's also an inventor, creating several very useful tools and versions of existing tools. He was the one who showed me how to get the most out of a wooden spokeshave, and watching his YouTube videos resulted in a huge improvement in my turning skills on the lathe.

References

Some of these may be difficult to find because they're out of print. But they may be available used or as reprints.

Books (including a few useful references from authors not listed above)
Bickford, Matthew Sheldon

Blackburn, Graham

Fine Woodworking

Hampton, C.W., and Clifford, E.

Hayward, Charles H.
Cabinet Making For Beginners, 1948 (several editions)
The Junior Woodworker, 1952 (don't let the title fool you, it's for any beginner!)

Hoadley, R. Bruce

Hock, Ron

Jones, Bernard E.
The Practical Woodworker, 1920? (reissued as a 4-volume set)

Kingshott, Jim

Krenov, James

Laughton, Ralph

Popular Woodworking

Rae, Andy

Schwarz, Christopher
The Joiner And Cabinet Maker, 2009 (with Joel Moskowitz, update of 1839 anonymous original)

Sellers, Paul
Working Wood, 2011 (also available as a set with 7 DVD's listed below)

Underhill, Roy

Watson, Aldren A.

Wearing, Robert

Whelan, John M.


Videos
Kingshott, Jim
Dovetails, 1996

Schwarz, Christopher

Sellers, Paul (available as a set with his book above)
Working Wood: Woodworking Essentials 1 and 2, 2011
Working Wood: Master Sharpening, 2011
Working Wood: Master European Workbenches, 2011
Working Wood: Master Housing Dadoes, 2011
Working Wood: Master Mortise & Tenons, 2011
Working Wood: Master Dovetails, 2011

Underhill, Roy
The Woodwright's Shop, Seasons 1-31 (and counting, starting in 1980)


Online Forums
These are an excellent way to join with like-minded people to learn and discuss hand tools, their use, and how to deal with problems. In fact, as my skills developed, it was seeing the questions posted on these from beginners struggling through the same learning curve I had climbed that motivated me to put together a video course and book.

Some forums are extremely active. Participation is global, with people coming from all different cultural backgrounds.

I found these to be a great asset in my learning. Just be prepared for a wide range of information, often conflicting! You'll have to learn to sort through it. That's where I came up with the concept for my "Fistfights And Fundamentals" segments.

These are moderated forums to ensure that everyone stays on their good behavior, but discussions can get heated and feelings can get hurt. Read their policies and spend some time lurking (Internet-speak for reading without responding) before you join in. Don't take things personally, and don't make things personal. Be polite. Remember that different people have different experience, training, and opinions.

There are others besides these, in English and many other languages, as well as Facebook groups such as Unplugged Woodworkers.

www.SawmillCreek.com (US) - Neanderthal Haven forum.

www.WoodNet.com (US) - Woodworking Hand Tools forum.

www.LumberJocks.com (US) - Hand Tools forum.

www.UKWorkshop.co.uk (UK) - Hand Tools forum.

www.WoodworkUK.co.uk (UK) - Hand Tools forum.

www.WoodworkForums.com (Australia) - Hand Tools - Unpowered forum.


Thank You To The MBTA!

Finally, I'd like to thank the MBTA. Other than the shop work and photography, I did nearly all the work for this book and the original video series while riding the Commuter Rail. Yes, I wrote a book on the train! I did all the video editing, photo selection, and writing on my Mac laptop an hour each way to and from work in Boston.

Thank you to all the folks who took care of my commute and gave me a safe, warm place where I could focus on woodworking!

Saturday, October 22, 2016

LN Event 2016 Shackleton Thomas And Terry Moore Scraper Sharpening


The Queechee Gorge near Woodstock, VT, on the drive home, beautiful even on a gray day.

Friday and Saturday, October 7 and 8, I demonstrated hand tool techniques at the Lie-Nielsen Hand Tool Event at Shackleton Thomas, in Bridgewater, VT, run by Charles Shackleton, furniture maker, and his wife Miranda Thomas, potter.

Also at the event were Matt Bickford with his wonderful wooden molding planes, book, and DVD, and Isaac Smith of Blackburn Tools, selling saws.

I was promoting my Intro To Hand Tools online course at Popular Woodworking University. See this blog post for a full episode guide, tool list, and sample videos.

And newly available, the course parts can now be purchased individually as digital downloads from Popular Woodworking's online store, along with my recorded webinars and digital magazine issues containing my articles.

I also had my copy of Nick Offerman's new book Good Clean Fun: Misadventures in Sawdust at Offerman Woodshop, which is now available. You can read my review of it here.


My setup, with workbenches, boxes of tools, Nick Offerman's book, and large-screen monitor in the background running my trailer.

I did my usual ad hoc demonstrations as people asked questions and I offered to let them try anything they saw on the workbench.

Two things proved especially popular: Terry Moore's scraper sharpening method, and Yoav Liberman's gouge sharpening method (where I add a concave surface to the block, and use it with my in-cannel scribing gouge). Both of these tools present particular sharpening challenges, so people are eager to see effective methods.

I must have sharpened my scraper 15 times over the two days. Since I had only brought white pine, Lindley Brainard, the shop manager and one of the Shackleton Thomas furniture makers, let me pick a few nice pieces of hardwood from the basement scrap pile so I could demonstrate real scraping.

The results were glorious. I produced a cloud of white, brown, and reddish shavings in maple, walnut, and cherry as people watched and tried it for themselves. I really should have gotten a photo. You could have stuffed a nice comfy throw pillow with the pile of feathery shavings.

I've included Terry's method below, because I've gone through at least 5 other methods before I settled on this one, and it's worth sharing.

Pizza With The Shackletons

As I mentioned in my post about last year's event, Charles is the cousin of Ernest Shackleton, who accomplished one of the greatest feats of leadership and survival of the past hundred years. If you're not familiar with the story of the Endurance, take some time to read this.

Friday afternoon, Charles came through and invited us all to pizza at his house. My wife and I joined the caravan following Lindley's car up the narrow winding roads in the hills above Bridgewater to an absolutely spectacular spot. The entire valley lay before us in magnificent Fall color as the last rays of the sun dropped below a cloudless horizon, a fire crackling in the firepit in the yard.

I expected this to be a delivery from one of the local pizza parlors. But no! Nothing so mundane. Miranda had made up dough and toppings, and we each made up a pie. Then, Charles shoved them into the stone oven built into the giant fireplace in the living room of their antique Colonial house. Because, of course, that's how you have pizza!

Along with the LN crew and some of the Shackleton Thomas employees and spouses, Charles' brother Arthur and his wife, artist Carol Booth were visiting from Ireland.


Charles Shackleton baking a pizza. The fire was actually orange, not purple!

It was a magical evening, the kind that lives in your memory forever. There we were, enjoying pizza fresh from the hearth in a home with a deep connection to history, with a group of happy woodworkers. I probably had too much wine as I basked in the warmth and companionship of new and old friends.

Our Accommodations

My wife and I spent Friday and Saturday nights at the lovely Deer Brook Inn just down the road in Woodstock. Innkeepers Phil Jenkins, Win Coffin, and Reba Burress provided excellent food and service.

Phil bought the inn this past Spring after having previously owned the beautiful 1842 Inn in Macon, GA. You can read a nice article about the new ownership here.

Terry Moore's Scraper Sharpening Method

This is actually an article I did for the Guild Of New Hampshire Woodworkers' quarterly Journal. I've made one addition to the original text regarding burnishing, as noted below. This is the exact procedure that I showed people, and it worked every time, with great repeatability.

Fig 01.jpg
Fig. 1: Using a freshly sharpened card scraper to thin down walnut strips to 1mm for practice bending violin sides.

I've recently taken an interest in making violins by hand, and after having watched a number of videos and read several books, I was very happy to see a meeting of the Granite State Luthiers at BJ Tanner's workshop in Manchester.

The topic of the day was sharpening. Several attendees demonstrated their setups for sharpening chisels and plane irons. I showed freehand sharpening a chisel on oilstones with my portable sharpening station. Terry Moore demonstrated sharpening a card scraper. This was the one that stood out for me.

Terry is a founding member of both the Guild and the New Hampshire Furniture Masters, with decades of experience. This is why I love being a member of the Guild. Amateurs and hobbyists like myself get to mix with and learn from masters of the art, who are happy to share their knowledge. Terry graciously gave me permission to write up his method.

Sharpening is challenging enough for beginners, but scrapers are downright voodoo mystery. I collect scraper sharpening methods like I collect planes and chisels, always eager to acquire another one. I've settled on one that produces good results.

But when I tried Terry's method in my own shop, I found it far superior. The proof was in the gorgeous fluffy shavings I was able to produce on a variety of hard and soft woods.

The method I've been using isn't all that much different from his (and in fact all the methods are pretty similar), but he's distilled it down to bare essentials that quickly produce superior results. Simple, fast, effective, and repeatable. That's an almost magical combination.

Scrapers are valuable tools for furniture and cabinet makers, but they're absolutely essential for luthiers. In addition to flat surfaces, stringed instruments have a variety of simple and compound curves that must be rendered smooth and fair. Scrapers are the final tools used to produce these graceful satin surfaces.

Instruments also require very thin materials. Violin sides need to be 1 mm thick. Planing stock this thin can be difficult. It's very easy to damage the piece.

Scrapers can be used to thin down the stock after it has been resawn and planed flat at some more manageable thickness. In addition to being able to take very fine, delicate shavings, scrapers can take them at very controlled points. This allows you great precision in fine tuning the thickness.

Even a simple scraper, just a rectangle of metal, has an anatomy. It has two long edges and two short edges. Because it has some thickness, each long edge will actually be sharpened to two working edges, one on each side of the scraper, front and back. So you up end with four sharp working edges. A working edge is called a hook, because you draw the metal out to a tiny hooked cutting edge.

Terry's method, like most others, consists of three stages: filing, honing, and burnishing. The trick is in the details. He's a believer in keeping it simple, not turning it into a religion. A quick sharpening and then back to work on the wood.

You can adapt this slightly to the tools you have. Like Terry, I’m honing with a fine India stone (oilstone), but this should work with any kind of stone.

One step common in most other methods that he doesn’t do is lay the scraper down and burnish the old hook flat. He simply files down past it in the filing stage, which all the other methods do anyway.


Fig 02.jpg
Fig. 2: The tools: scraper, wooden holder, chunk of fine India stone, mill bastard file, and burnisher (with or without handle).

The first key point is to mount the scraper in a vise. Terry demonstrated on a metalworking vise. I use a face vise with a simple wooden holder as a clamping aid. It's just a length of wood a little longer than the scraper, roughly square in cross-section, with a slot sawn down most of the length. Slip the scraper into the slot, then clamp the holder in the vise. It concentrates the clamping force to keep the scraper from slipping in the vise.


Fig 03.jpg
Fig. 3: Slip the scraper into the holder and clamp the holder in the vise.

I have a T marked on the holder to show the top front orientation. The T mark helps you keep track of which of the four hook edges you've worked on, although Terry's simple procedure makes it pretty easy to keep track.

Filing

Using a mill bastard file, file the top edge of the scraper to remove the old prepared edge. Terry used a draw-filing motion. Filing should take 10-20 seconds.

Hold the file oriented across the top at an angle to the length of the scraper. By aligning the file teeth visible on the top side with the edge of the scraper, you know that the cutting teeth on the bottom side are properly aligned across the edge to cut the metal.

The key point is to hold it dead level, so that you file the edge flat, square to the sides. Run the file sideways down the length of scraper with moderate pressure. You should feel it start to bite and remove metal. Take enough passes to be sure you’ve removed the old hook edge, 5-10 strokes.


Fig 04.jpg
Fig. 4: With the file level across the top edge, push it sideways along the length of the scraper.

Fig 05.jpg
Fig. 5: The file needs to be dead level so that it files the edge square to the sides.

Every 5 or 6 filings, joint the scraper to maintain the straight edge. Hold the file level and oriented lengthwise along the scraper. Run the file down the length of the scraper for several strokes.


Fig 06.jpg
Fig. 6: Holding the file level, lengthwise along the scraper, joint the edge flat.

Honing

Using a fine oilstone with a little oil on it, hone the top and sides of the scraper. Honing should take 20-30 seconds total for the top and both sides.

Lay the stone across the filed edge oriented roughly diagonal to the length of the scraper. Again, the key point is to hold it dead level. Run it down the length of the scraper for several passes, 5-10 strokes, shifting it around to spread the wear across the surface of the stone. The goal is to remove the file marks, leaving polished metal.


Fig 07.jpg
Fig. 7: Holding the fine stone level, run it up and down the filed edge several times.

Now hone the front side. Lay the stone flat across the front face of the scraper and move it back and forth along the length for a few passes, 5-10 strokes. Repeat on the back side.


Fig 08.jpg
Fig. 8: Lay the stone along the front side of the scraper and run it back and forth across the length.

Fig 09.jpg
Fig. 9: Hone the back side.

The result is that the thin top edge of the scraper and the front and back faces meet at square, sharp corners down the length of the scraper. These will be the cutting edges.

Burnishing

This last step is where things tend to go wrong. People are usually able to file and hone the edge straight and square without any problems, but burnishing is the voodoo part.

Burnishing turns the hook on each long corner of the scraper edge, drawing out the metal to its working edge. The problem is that people tend to overdo it.

As Terry points out, most people have a long burnisher with a handle. That means they’re able to apply a lot of force and leverage as they run the burnisher down the edge. But this just ends up over-turning it. Then they compound the problem by making multiple passes.

This is the secret to Terry's method. He has a short, stubby burnisher that he prefers to use, but with a long burnisher he showed how to choke up on the end, mimicking the stubby shape. The key point is that you use just the end of the burnisher with moderate direct pressure, not heavy leverage. Burnishing should take less than 5 seconds total for both sides.


Fig 10.jpg
Fig. 10: Hold the burnisher in your hand...

Fig 11.jpg
Fig. 11: ...and choke up on it, leaving only the end exposed.

With the burnisher in your hand, hold it near the end to leave just about an inch exposed. Take the tip in your other hand and set the small exposed portion of the burnisher on the edge of the scraper at the near end. 

This paragraph is the addition to the original article, adding the step of burnishing flat across: Holding the burnisher level, flat across the edge, push it along the length of the scraper for one quick stroke. Zip! Don't use too much pressure! Just light hand and finger pressure. Set the burnisher flat on the far end, and pull it along the length of the scraper for another quick stroke. Zip! That's it, zip, zip, just two equal, flat strokes in opposite directions to slightly mushroom the edge out to each side. The residual oil from the stone provides lubrication for the burnisher. Then do the same thing, but with the burnisher tipped over each face of the scraper.

Tip the burnisher down over the face of the scraper by about 5 to 10 degrees; you may need to experiment a bit to find what angle works best for you.

Fig 12.jpg
Fig. 12: Hold the tip in your other hand and set it on the edge of the scraper.

Fig 13.jpg
Fig. 13: Tip the end down somewhere between 5 and 10 degrees.

Push the burnisher along the length of the scraper for one quick stroke. Zip! Set the burnisher on the far end the same way, and pull it along the length of the scraper for another quick stroke. Zip! That's it, zip, zip, just two equal strokes in opposite directions.

If you curl your fingers into hooks and pull them up the face of the scraper, your fingernails should catch on the tiny hook edge you've just turned. Don't run your fingers along this edge, it's extremely sharp!


Fig 14.jpg
Fig. 14: Hook your finger and pull it along the face of the scraper toward the edge. Your fingernail should catch on the hook.

Now burnish the second edge, on the back face. You can leave the scraper as is or spin it around in the vise. Two strokes, zip, zip. That's it.

Repeat

Now flip the scraper over in the vise and repeat the process on the other edge. This is where the T mark on the wooden holder helps you keep track of which edge and face you're working on.


Fig 15.jpg
Fig. 15: Flip the scraper in the holder over and repeat on the second edge.

Time required to do the entire scraper is 1-2 minutes. This is so fast and simple you should never hesitate to do it if you feel the scraper isn’t performing as well as it should. Have your scraper sharpening kit ready to go at a moment’s notice so it doesn’t feel like a chore.

Testing The Scraper

Setup a piece of test stock as if you were going to plane the surface. Hold the unsharpened short sides of scraper in both hands and use your thumbs to bow out the center. This bow cambers the cutting edge; experiment with various degrees of bowing.

Set the bowed edge on the workpiece with the scraper straight up. Start tipping the scraper forward and moving it forward. At some point between vertical and 45 degrees, you should feel the hook edge bite into the wood. Experiment with a few degrees more or less tilt to find the best bite.

Then with moderate pressure, run the bowed scraper at this tilt angle down the length of the wood. Lean forward with your whole upper body as you extend your arms.

Your response to this action should be GOOD GOD LOOK AT THAT! The scraper should produce amazing fine fluffy rolls of shavings similar to those from a fine set smoothing plane. It should NOT just be producing dust.


Fig 16.jpg
Fig. 16: The fluffy rolls of shavings on a piece of mahogany after the above sharpening.

Lean back, returning the scraper to the near end of the piece, and take some more shavings. Don't scrape repeatedly in the same spot, or the bowed edge will scrape a divot into the wood.

Spin the scraper around and flip it over to try all four hook edges. Don't be surprised if they all perform a little differently, requiring different degrees of bowing and tilt to work effectively.

Turn the board around and try it from the other direction. On a flat surface, scrapers often work just as well in either grain orientation. That's less true on angled or curved surfaces. In general, you went to scrape with the grain, down the slope across it.

Test the scraper on several different woods. Softer woods tend to fuzz up unless the scraper is very sharp. On hard tropical woods, it's like shaving glass.

What If It Doesn't Work?

What if your results aren't as advertised? What if all you get is dust, or unimpressive shavings?

Dust from the scraper is a sign that it’s not sharp enough (also a sign that it needs to be resharpened). Try again, and pay particular attention to the key points.

Poor shavings are a sign of either poor sharpening, or poor use. First, experiment a bit more with the bowing and angling of the scraper. Bow it more heavily, tip it down further. Once you're sure it's not a usage problem, try sharpening again.

As simple as the procedure is, it may take a few attempts to get it right. Some details are very objective: filing and honing square across the edge, and honing along the sides. You should be able to hold the file and stone level on the edge and flat to the sides easily without any kind of guide, but there are also simple guides available if you're still having difficulty.

And it doesn't hurt if you use more pressure or strokes than necessary with the file or stone, you just may end up removing a little more metal than you need to. Overdoing it won't hurt. The only mistake you can make is using too little pressure or too few strokes. Once you've adequately filed and honed, you should have two good sharp corners along the edge.

But other details are much more subjective. Specifically, the angle and force of the burnishing. Remember, two strokes, zip, zip, at an angle 5 to 10 degrees down from level, with moderate pressure. Not enough angle, or not enough pressure, will fail to turn enough of a hook. But overdoing it is a real mistake. That will over-turn the hook.

Achieving the right hook is a delicate balance and takes a little practice. The hook itself is a delicate and subtle thing. There's that voodoo again!

You can slightly unroll an over-turned hook by laying the scraper down flat, standing the burnisher up at an angle with the tip caught in the hook, and lightly drawing it down the length of the edge. That may salvage a sharpening job.

Reburnishing

You can often get a couple of burnishings out of an edge before having to go all the way back to a full sharpening, although this method is fast enough that a complete resharpening is easy.

First unroll the hook entirely flat. Lay the scraper down flat and lay the burnisher down flat across it. Draw the burnisher along the edge once or twice. Now if you run your fingernails across the scraper to the edge, they won't catch.

Mount the scraper in the vise and repeat the burnishing. That should restore a usable hook.

You can do this a couple of times, but eventually metal fatigue and wear will reduce the hook to an unusable state. At this point, resharpen the scraper completely.

Practice Session

Take an hour and repeatedly sharpen, test, unroll, re-roll, and re-test the scraper. Invest the time to completely resharpen it two or three times, with multiple burnishings in between, as you explore the limits of the tool.

By the time you're done, you'll have significantly developed and refined your skill. You should notice a definite improvement in the effectiveness of the scraper and your efficiency getting it there.

Saturday, September 10, 2016

Lie-Nielsen Open House 2016


My setup at Lie-Nielsen Toolworks. The bench with the banner has my tools displayed in Japanese toolboxes standing on end.

It's been a busy summer. First both my kids graduated from college (Yay, no more college bills! They'll just spend the rest of their lives paying off their school loans). Then I spent several weeks getting the house ready for my mother-in-law to move in with us, seeing as we had two empty bedrooms. Then a week of vacation for the fourth year at beautiful Varnum Pond, in Temple, ME.

Meanwhile I've been spending all my woodworking time and commuter rail rides working on my book. This has taken far longer than I expected, so I had to extend the completion date to December.

That's why I'm just now getting around to writing about the Lie-Nielsen Open House back on July 8 and 9 in Warren, ME. They were celebrating their 35th year.

The weather was damp, gray, and chilly, not what you'd expect the week after 4th of July. But at least we weren't roasting in the 95-degree heat that had been plaguing Boston.

As with last year, I was promoting my "Intro To Hand Tools" online video course at Popular Woodworking University. The Fall 2016 session starts Sept. 16. See here for details.

For my booth, I had built 4 Japanese toolboxes from Toshio Odate's book Japanese Woodworking Tools: Their Tradition, Spirit and Use. I fitted out two of them with custom tills to allow me to store and display my tools on the workbench. This was much better than having everything scattered all over the bench.

I spent the time showing people how to use the tools, letting them try things out, and demonstrating my 2 stones and a strop sharpening setup. People are always amazed at what sharp tools can do.


Sue Tolleson-Rinehart, from North Carolina, learning how to use a bowsaw to rough out curves.

I also had a copy of the May, 2016 issue of Popular Woodworking Magazine to show off with my End Grain article, Woodworking Interval Training. I was thrilled and honored to close out an issue with Roy Underhill on the cover.

This has become quite an event, with demonstrators and visitors coming from all over the country.


Bob Van Dyke, of the Connecticut Valley School Of Woodworking, demonstrating sand shading for inlays.


Tico Vogt demonstrating his Super Chute Board.


Claire Minihan demonstrating her magnificent chairmaking travishers.


Chairmaker Peter Galbert shaving chair parts on a shaving horse.


The Guild Of Maine Woodworkers.


Popular Woodworking Magazine editor Megan Fitzpatrick. I finally got to meet her in person!


Hamilton Woodworks selling a variety of gorgeous marking gauges.


Joshua Klein demonstrating chopping a mortise and promoting his beautiful new publication, Mortise And Tenon Magazine.


Freddy Roman trimming dovetails.


Left, Rory Wood of Rare Woods USA behind his stack of beautiful imported woods. Right, Travis Knapp, who sells Rory's wood on eBay as RareWoodsUS.


Tom McLaughlin of Epic Woodworking. The chair mockup is from his episode of Rough Cut with Tommy Mac on PBS, where they built a library chair.


The Apprenticeshop making oars.


Roger Benton of Lie-Nielsen in the showroom, demonstrating one of their low-angle planes.


Christian Becksvoort with a beautiful small Shaker cabinet in cherry.


Isaac Smith of Blackburn Tools, center, and Matt Bickford, right, with his beautiful moulding planes.


Phil Lowe, of the Furniture Institute of Massachusetts.


Matt Cianci, the Saw Wright, demonstrating saw sharpening.


Garrett Hack working on a lovely small side table.


Isaac Smith's frame and backsaws for sale. I have one of his large frame saw kits, I just need to build it. The thing is awesome for resawing.


The featured speaker for the Saturday night lobster bake was Garry Chinn, founder of Garrett Wade Tools. He was Tom Lie-Nielsen's first and only boss, before Tom set off on his own to found Lie-Nielsen Toolworks.